Capability
Reverse Engineering, FEA & CFD
Digitize a legacy or undocumented part, rebuild it as a clean CAD model, then validate and improve it with simulation before you commit to tooling.
Overview
Reduce development time, bring legacy designs to modern standards
When a component is out of production, undocumented or inherited from another supplier, we reverse-engineer it from a physical sample into an accurate, manufacturable CAD model — and take the chance to improve it.
Reverse engineering helps optimize designs, improve efficiency and reduce costs, keeping your project on track and ahead of schedule.
How it works
From physical sample to validated production part
Scan (FARO)
We receive physical samples and digitize them with FARO 3D scanning technology.
Model
Rebuild as a clean, parametric, manufacturable 2D/3D CAD model.
Simulate (FEA/CFD)
Analyze in a virtual environment with FEA and CFD to validate strength, stress and flow.
Improve & make
Recommend improvements, then manufacture to the validated design.
Validation
FEA & CFD — prove it before you tool it
Finite Element Analysis (FEA) predicts material stress and durability. Computational Fluid Dynamics (CFD) tests fluid flow and heat transfer — safe virtual testing that catches failures while they are still cheap to fix in CAD.
- FARO 3D scanning
- FEA (structural)
- CFD (flow)
- Design optimization
Rapid prototyping
Functional prototypes, room to test
Our team manufactures high-quality, functional prototypes — giving you breathing room for further testing and performance checks before committing to production tooling.
- Functional prototypes
- Rapid iteration
- Performance testing
- Pre-production validation
FAQ
Frequently asked questions
Yes. From a physical sample we scan with FARO technology, build an accurate CAD model and manufacturing drawings, then produce the part — often with improvements over the original.
Yes. We manufacture functional prototypes so you can test and validate performance before committing to production tooling.
FEA and CFD let us test material, thickness and geometry changes virtually, reducing development time and avoiding costly tooling rework.
Send a 2D drawing, a 3D model (STEP/IGES) or a physical sample through our RFQ page. An engineer reviews every request and replies with feasibility and next steps, usually within two business days.
Nearshore within the Americas through our affiliated manufacturing operation, with Servintec USA as your North American partner — shorter lead times and aligned time zones versus distant overseas sourcing.
From prototype and pilot runs through recurring medium-volume production. Volume mainly changes the tooling strategy, which we review with you up front.
Start a program
Ready to move a part from drawing to production?
Send us a print, a sample or a target price. You get an engineer-reviewed feasibility response and a clear path to first articles.